1.Product introduction
Metal weldding seam internal leveler is a special machine, used to press the internal welding seam to make it smooth and excessive base material, eliminate the shortcomings of welding pipe, highlight the advantages of Metal wedding pipe.
The main feature of this system is to work up to 30 times / minute to ensure a smooth transition between the weldding seam and the base material via a pair of rollers repeatedly press the protruding weld seam.
This equipment adopts Taiwan brand Delta PLC as the control system, which operates safely, reliably and stably. The operation part has the rocker arm 、 touch screen operation，the touch screen shows that the walking distance of the moving table, the pressure and speed when the roller press the metal pipe, also accurately set the moving table advance and back speed 、buffering time, roll down and up time、 the current position current speed.
The alarm information displayed when machine error, which facilitates to find the fault and easily operate, realize the function of one-key start automatic pressure pipe.
The advance and back moving, adopts the servo motor driving the ball screw as the power to drive the flatting movement and down press, with graphite self-lubricating copper sleeve, the motion position and change time of the moving device are accurately controlled, the moving device is accurately rolled advance and back.
The down press part adopts servo motor to drive the ball screw through the planetary reducer, which perfectly solves the problem of high power and high pressure for down press.
2.Full power output
Horizontal push and down press are powered by servo motor supporting ball screw, no need hydraulic system, reduce the cost of hydraulic oil and save half of the space, the running process clean and beautiful.
3.Constant torsion down-press output
The new modem machine eliminate the oil pressure output unstable situation of old hydraulic type , we can set the down pressure in the touch screen arbitrarily, the pipe ID and OD is stable and consistent after pressing .
4.Constant speed down pressure output
It perfectly solves the problem of hydraulic type adjusting the down pressing speed by screw the speed regulating valve, we can set the down pressure in the touch screen arbitrarily,to assure there is no Indentation or continuous bamboo joint printing in the pipe down part and pipe surface.
5.Intelligent operation of HMI
Realize one key start the automatic pressure pipe, with 7-inch large touch screen which can be arbitrarily set the pipe pressure distance, pipe pressure speed, fault alarm, I / O, monitoring and other functions, simple and convenient operation, hand self-integration, the user's operation requirements are greatly reduced. the pipe ID and OD is stable and consistent after pressing .
6.Energy conservation and environmental protection
After on-site measurements in user’s workshop, the consume power is 1 kw/hour , minimize the customer use cost, no need freeze water and hydraulic oil in the running process, get rid of the use requirements of the regional environment. Machine can be one second start when workshop environment TMP from -20℃ to 50℃, 24 hours continuum running
7.Specification and technical parameter table:
| OD | Copper strip thickness(mm) | ID of copper tube(mm) | OD of copper tube(mm) | Die head Qty | Descr |
|---|---|---|---|---|---|
| 20 | 0.25 | 13.5 | 14 | 1/set | |
| 25 | 0.25 | 16.6 | 17.1 | 1/set | |
| 32 | 0.32 | 21.1 | 21.7 | 1/set | |
| 40 | 0.4 | 29.0 | 29.8 | 1/set | |
| 50 | 0.5 | 36.2 | 37.2 | 1/set | |
| 63 | 0.6 | 45.6 | 46.8 | 1/set |